Page 211 - Chemistry ICSE Class X
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Metallurgy                                                                                           197
              We have observed in Activity 1 that when iron is exposed to moist air
          (air containing large quantity of water vapour), it gets covered with a layer
          of brown powdery material.
              The reaction which describes the rusting of iron is
                   4Fe(s)   +    3O (g)    +    xH O    o       Fe O .xH O(s)
                                                                      3
                                                                          2
                                    2
                                                   2
                                                                   2
                    iron         oxygen         water            hydrated ferric oxide
                                        from air                      (rust)
              Rust is soft, porous and powdery substance. It falls off from the surface
          of iron of its own. This exposes the lower layers of iron to the atmosphere.
          As a result, the rusting continues and over a period of time iron loses its
          strength.
          What are the necessary conditions for rusting of iron

          Iron does not rust in dry air. For rusting to take place, the following      &ŽƌŵĂƟŽŶ ŽĨ ďƌŽǁŶ ƉŽǁĚĞƌLJ
          EQPFKVKQPU OWUV DG HWNſNNGF                                                  ŵĂƚĞƌŝĂů ŽŶ ƚŚĞ ƐƵƌĨĂĐĞ ŽĨ ŝƌŽŶ ŝŶ
                                                                                       ƚŚĞ ƉƌĞƐĞŶĐĞ ŽĨ ŵŽŝƐƚ Ăŝƌ ŝƐ ĐĂůůĞĚ
            ƒ  Presence of oxygen/air                                                  ƌƵƐƟŶŐ ŽĨ ŝƌŽŶ͘ ZƵƐƚ ŵĂŝŶůLJ ĐŽŶƐŝƐƚƐ
            ƒ  Presence of water/moisture                                              ŽĨ ŚLJĚƌĂƚĞĚ ĨĞƌƌŝĐ ŽdžŝĚĞ
                                                                                            ͘
                                                                                       ;&Ğ O xH KͿ͘
                                                                                              Ϯ
                                                                                         Ϯ ϯ
              Since the moist/wet air contains both oxygen as well as water, rusting
          iron takes place when iron is exposed to moist air.
          What accelerates the rate of rusting
          The following factors accelerate the rate of rusting:
            ƒ  The presence of gases, such as carbon dioxide (CO ), oxides of sulphur
                                                               2
               (SO , SO ) and oxides of nitrogen (NO, NO ) in the air increase the rate
                                                        2
                   2
                       3
               of rusting.
            ƒ  The presence of electrolytes, such as sodium chloride, in water
               increases the rate of rusting. It is because of this reason that iron rusts
               faster in sea water than in distilled water.
                                                                                        Coating prevents corrosion
            ƒ  The presence of impurities of less electropositive metals in iron
               increases the rate of rusting.

          How can corrosion of iron (or rusting) be prevented

          Rusting of iron takes place only in the presence of oxygen (air) and water
          (moisture in the air). So, if iron is prevented from coming in contact with
          air and water, its rusting can be prevented. Rusting of iron can be prevented
          by the following methods:
            ƒ  By surface coating. Rusting of iron can be prevented by coating the
               iron surface with oil, grease, paint and varnish.
            ƒ  By galvanisation of iron.  Iron can be protected from corrosion by
               coating it with a thin layer of zinc. The process of depositing a thin
               layer of zinc on iron is called galvanisation. The iron coated with a
               thin layer of zinc is called galvanised iron or simply as G.I.
              Galvanisation is done by either of the following methods:
                  Š By spraying molten zinc on the iron surface
                  Š By dipping iron sheet/object into molten zinc
            ƒ  By electroplating iron with any corrosion-resistant metal.  Certain
               metals like nickel and chromium, do not corrode. Nickel and chromium      Many bathroom fittings are
               can be electroplated on iron. So, rusting of iron can be prevented             chrome-plated
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